Case Study
Case Study:- 3D Printed Die Mold for Carbon Fiber Preform For composite material Part Building DRDO Labs
PROBLEM STATEMENT
Die or Mold for Building Carbon Fiber perform which should be cost effective and Risk free
Project Scope:- Design Development of Core & Cavity to suit printing /Additive Mfg and making 3D printing Models.
Deliverable:- CAD Design & 3D Printed(plastic) Die Cavity and Core of Mold for stitching Carbon Fiber perform.
Applications:- This Carbon Fiber perform is used as reinforcement in silicone Carbide composite material build with chemical Vapour Depositions for testing and validations of material in Defence Systems.
Wafer Translator Aligning tool – Probe card application Semiconductor clean room equipment Design
PROBLEM STATEMENT
Manual dipping process to automated dipping solution.
Project Scope:- Design Development of Gantry Systems and End effector.
Deliverable:- CAD Design and 2D detailed drawing & Prototype systems
Applications:-
This system used in Semiconductor application. Manually loading a Translator on
the loading station. The robot could transfer the Translator to chamber aligning
stage X-Y axis.
The stage above there’s linear screw mechanism for Z-axis vertical aligning.
Which’s pneumatic holding of chucking pads.
PROBLEM STATEMENT
Cost reduction instead of Probe card systems
Project Scope:- Design Development of Wafter and Translator aligning systems.
Deliverable:- CAD Design and 2D detailed drawing & Prototype systems
Applications:-
This system used in Semiconductor application. Onsite field study and process
observation taken Concept design for pick and place of linear arrangement
Various picking arrangement Gantry systems design for such a long length "Z"
axis movement concept for Vertical axis.
PROBLEM STATEMENT
Magnet pole checking in robotic station
Project Scope:- Design Development of Magazine magnet filling station.
Deliverable:- CAD Design and 2D detailed drawing.
Applications:- This system used in Assembly line application. In between dial 1 to dial 2 to there is magnetic station, There each solenoid valve will fill with 4 magnates. Here robot will place the solenoid valve in fixture magnets will be there in crate. The crate will with IAI with control speed and distance y-axis smc cylinder will move the magnet from the crate to fill the solenoid valve.
PROBLEM STATEMENT
Welding cell automation station instead of manual welding
Project Scope:- Design Development of Welding station developing.
Deliverable:- CAD Design and 2D detailed drawing.
Applications:-
This system used in welding cell application. Design of welding base part, to
connecting head and tail stacks.
Welding base structure is rigidity and torch accessing clearance. Various
concepts for fixture plate designing. Fixture plate locating and locking.
PROBLEM STATEMENT
Legacy conversion, 2D data files to conversing 3D model
Project Scope:- Design of Part and Assembly modelling.
Deliverable:- CAD Design, Part and Assembly model.
Applications:- This is Special purpose machine old drawings to regenerate the model. Basically, Data controlling purpose customer required these files.
Design / Development , Prototyping for Real
Time Testing -Indian Railways
Computer Aided Design (CAD)
Real Time Testing on tension lines
3D Printed Model /Rapid Prototype
